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Balcony Chuck restoration
Topic Started: May 30 2015, 07:28 AM (41,102 Views)
80sgirl
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Electroidal Animal Doctor
Since I plan on restoring Chuck, I figured it was time to make a thread. First post is more of a record of where I'm starting from.

Posted Image

The good:

He has all his body cosmetics.
They're in great shape.
Has all his cylinders and a valve bank.
Parts seem to be in good working order.

The bad:

Mech is missing the right forearm and hand.
Whites of the eyes are marked and discolored.
Irises are chipped, scratched and also mismatched.
No nose.
No lower lip.
No tongue.
Is that white thing supposed to be teeth?

The unknown:

Status of cylinders, valves and other mechanics. (No compressor or controller to test those yet.)

Working on either getting the old right forearm/hand from the previous owner or a replacement from another member.

Eyes are really important to a character, whether they're 2D or 3D. Here are Chuck's.

Posted Image

Now you know why I've taken most pics with his eyes closed. I think the iris on the left eye is newer, or at least intended for a different bot. It's a different size, and the lines are painted in white. The pupil is off center too. I'm hoping to find a replacement that matches the smaller one on the right eye. Lots of wear on both from the eyelids rubbing against the surface and taking the paint off. My plan is to fill the chipped areas with epoxy putty, then sand smooth and repaint.

Eyes I can keep shut, but the nose and teeth stick out all the time. Still waiting on most materials, but I got tired of looking at the pull tab hanging from his mouth and made him some new teeth from some imitation leather. I looked at pictures and guessed on the size and shape, but I think they turned out pretty good. Even though he still looks weird without a nose, the new teeth make him look much better already.

Posted Image

On figures of this age, they used French stretch terry fabric to cover his nose, snout, jaw and lower lip. The tongue was made from satin. The previous owner reupholstered his snout and jaw, but didn't use the same type of cloth.

Unfortunately, stretch terry is not easy to find except online. The pink fabric looks fine so I'll leave that for now until I can find the correct fabric. My plan is to give him a new nose and recreate the lower lip and tongue. I ordered black and red stretch terry from fabrics.com. Hopefully they should arrive next week. There should be plenty of fabric left over if I have to redo them if/when I find the correct pink cloth.

I hope to work on him a little each day.
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AD Machine
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Eagle Scout
Any updates on Charlie?
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BigCheesefan134
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A Pizza-Timer
Cool!
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BigCheesefan134
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A Pizza-Timer
question: the picture of charlie's internals is that rust on the right arm?
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80sgirl
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Electroidal Animal Doctor
BigCheesefan134
Jun 12 2016, 04:19 AM
question: the picture of charlie's internals is that rust on the right arm?
Yes. There is rust on his fingers and some of his fittings too. The store closed due to a sprinkler flood and apparently no one took their cosmetics off to let them dry out.
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BigCheesefan134
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A Pizza-Timer
ah rust for me has always been a "sticky" situation :) but uh how did you get all the rust off?

and your a bit lucky if he all got wet since the rust is only in that area
Edited by BigCheesefan134, Jun 13 2016, 09:52 AM.
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80sgirl
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Electroidal Animal Doctor
BigCheesefan134
Jun 13 2016, 09:51 AM
ah rust for me has always been a "sticky" situation :) but uh how did you get all the rust off?

and your a bit lucky if he all got wet since the rust is only in that area
I've wondered why he only has rust on his hands and a few fittings on his right arm. Maybe most of him was protected from the water and only part of him got really wet.
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BigCheesefan134
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A Pizza-Timer
hm anyway how did you get it off? (im assuming you did since you posted a pic of him repaired (i guess) with a party hat
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80sgirl
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Electroidal Animal Doctor
BigCheesefan134
Jun 13 2016, 09:38 PM
hm anyway how did you get it off? (im assuming you did since you posted a pic of him repaired (i guess) with a party hat
It's still there. It's just a small amount of surface rust so it doesn't affect anything. One of these days I might get rid of it (there is stuff that you can buy that will remove rust) but since it isn't hurting anything I just left it.
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BigCheesefan134
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A Pizza-Timer
ah for me i'd aggravate me (since rust always aggravate's me for some reason) but i think rust can make metal fatigue (yea i know it would take aloot) but meh. and question: on your chuck was there any rust when you got him or nu?
Maybe like some people have a green thumb charlie has a rusty hand :) all jokes aside its a bit of a mystery why only his hand rusted a bit
Edited by BigCheesefan134, Jun 14 2016, 08:38 AM.
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masterpj
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Rust will slowly eat through the metal so you should consider it removing it. The sooner the better. Give it an anti corrosion coating as well!.
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Mr. Ruxpin
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professional-pizza-timer
Lol, all I know about repairing rust is something about lemons.
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80sgirl
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Electroidal Animal Doctor
masterpj
Jun 15 2016, 10:23 AM
Rust will slowly eat through the metal so you should consider it removing it. The sooner the better. Give it an anti corrosion coating as well!.
Only if it stays wet. It's dry here so he's in no danger of falling apart.

At some point I'm going to replace his metal fingers, though. They're made from metal strapping tape so it shouldn't be too hard to find materials. The only bad thing is you have to order a bunch and I only need like two feet.
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BigCheesefan134
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A Pizza-Timer
Question: so you say chuck's bottom mouth piece isnt original?
and another: do you know what store your charlie/chuck came from?
Edited by BigCheesefan134, Jun 18 2016, 06:19 PM.
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pttraefan2
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80sgirl
Jun 18 2016, 03:52 AM
masterpj
Jun 15 2016, 10:23 AM
Rust will slowly eat through the metal so you should consider it removing it. The sooner the better. Give it an anti corrosion coating as well!.
Only if it stays wet. It's dry here so he's in no danger of falling apart.

At some point I'm going to replace his metal fingers, though. They're made from metal strapping tape so it shouldn't be too hard to find materials. The only bad thing is you have to order a bunch and I only need like two feet.
Dang i could have just sent you a roll...
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80sgirl
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Electroidal Animal Doctor
BigCheesefan134
Jun 18 2016, 12:33 PM
Question: so you say chuck's bottom mouth piece isnt original?
and another: do you know what store your charlie/chuck came from?
Chuck's jaw is a reproduction. The cosmetics came from a storage unit find in either Tennessee or Kentucky. There were two sets of bots and neither Chuck had a jaw. I was never able to figure out which stores the stuff came from. Chuck's mech is made up of parts of Helen and Munch from the show at the big store in San Jose.

Charlie has a known history. He came from the Redwood City, CA store. It was a big two-story building with the showroom on the bottom floor and the arcade up top. Sometime in the mid-to-late 80s the store was in the process of being sold to the owner of the Tully Road store when a kid took out a sprinkler head somewhere and tripped the fire suppression system. No one at the store knew how to turn the system off and by the time someone who did arrived the bottom floor was flooded under two feet of water. The owners didn't want to spend the money to reopen, so the store closed and everything went to public auction. The guy who sold the show's dad was a wealthy and eclectic collector and attended said auction. He bought everything he could on a whim. In 2007 he passed away and the son inherited the property and slowly started selling off the stuff.
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PizzaTimePerfecto

80sgirl
Jun 18 2016, 11:43 PM
BigCheesefan134
Jun 18 2016, 12:33 PM
Question: so you say chuck's bottom mouth piece isnt original?
and another: do you know what store your charlie/chuck came from?
Chuck's jaw is a reproduction. The cosmetics came from a storage unit find in either Tennessee or Kentucky. There were two sets of bots and neither Chuck had a jaw. I was never able to figure out which stores the stuff came from. Chuck's mech is made up of parts of Helen and Munch from the show at the big store in San Jose.

Charlie has a known history. He came from the Redwood City, CA store. It was a big two-story building with the showroom on the bottom floor and the arcade up top. Sometime in the mid-to-late 80s the store was in the process of being sold to the owner of the Tully Road store when a kid took out a sprinkler head somewhere and tripped the fire suppression system. No one at the store knew how to turn the system off and by the time someone who did arrived the bottom floor was flooded under two feet of water. The owners didn't want to spend the money to reopen, so the store closed and everything went to public auction. The guy who sold the show's dad was a wealthy and eclectic collector and attended said auction. He bought everything he could on a whim. In 2007 he passed away and the son inherited the property and slowly started selling off the stuff.
So, who ended up with the bots from the Redwood City store?
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R Fox
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a.k.a R Fox's Animatronic World
PizzaTimePerfecto
Jun 21 2016, 07:00 PM
80sgirl
Jun 18 2016, 11:43 PM
BigCheesefan134
Jun 18 2016, 12:33 PM
Question: so you say chuck's bottom mouth piece isnt original?
and another: do you know what store your charlie/chuck came from?
Chuck's jaw is a reproduction. The cosmetics came from a storage unit find in either Tennessee or Kentucky. There were two sets of bots and neither Chuck had a jaw. I was never able to figure out which stores the stuff came from. Chuck's mech is made up of parts of Helen and Munch from the show at the big store in San Jose.

Charlie has a known history. He came from the Redwood City, CA store. It was a big two-story building with the showroom on the bottom floor and the arcade up top. Sometime in the mid-to-late 80s the store was in the process of being sold to the owner of the Tully Road store when a kid took out a sprinkler head somewhere and tripped the fire suppression system. No one at the store knew how to turn the system off and by the time someone who did arrived the bottom floor was flooded under two feet of water. The owners didn't want to spend the money to reopen, so the store closed and everything went to public auction. The guy who sold the show's dad was a wealthy and eclectic collector and attended said auction. He bought everything he could on a whim. In 2007 he passed away and the son inherited the property and slowly started selling off the stuff.
So, who ended up with the bots from the Redwood City store?
All the bots besides Chuck E. were sold to Smitty's Super Service to be restored.
Edited by R Fox, Jun 21 2016, 07:06 PM.
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PizzaTimePerfecto

R Fox
Jun 21 2016, 07:05 PM
PizzaTimePerfecto
Jun 21 2016, 07:00 PM
80sgirl
Jun 18 2016, 11:43 PM
BigCheesefan134
Jun 18 2016, 12:33 PM
Question: so you say chuck's bottom mouth piece isnt original?
and another: do you know what store your charlie/chuck came from?
Chuck's jaw is a reproduction. The cosmetics came from a storage unit find in either Tennessee or Kentucky. There were two sets of bots and neither Chuck had a jaw. I was never able to figure out which stores the stuff came from. Chuck's mech is made up of parts of Helen and Munch from the show at the big store in San Jose.

Charlie has a known history. He came from the Redwood City, CA store. It was a big two-story building with the showroom on the bottom floor and the arcade up top. Sometime in the mid-to-late 80s the store was in the process of being sold to the owner of the Tully Road store when a kid took out a sprinkler head somewhere and tripped the fire suppression system. No one at the store knew how to turn the system off and by the time someone who did arrived the bottom floor was flooded under two feet of water. The owners didn't want to spend the money to reopen, so the store closed and everything went to public auction. The guy who sold the show's dad was a wealthy and eclectic collector and attended said auction. He bought everything he could on a whim. In 2007 he passed away and the son inherited the property and slowly started selling off the stuff.
So, who ended up with the bots from the Redwood City store?
All the bots besides Chuck E. were sold to Smitty's Super Service to be restored.
That's right, I'm sorry. I was thinking that they ended up with CaptSlappy since 2007 was the year which he began restoration on his Balcony show.
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80sgirl
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Electroidal Animal Doctor
PizzaTimePerfecto
Jun 21 2016, 07:30 PM
R Fox
Jun 21 2016, 07:05 PM
PizzaTimePerfecto
Jun 21 2016, 07:00 PM
80sgirl
Jun 18 2016, 11:43 PM
BigCheesefan134
Jun 18 2016, 12:33 PM
Question: so you say chuck's bottom mouth piece isnt original?
and another: do you know what store your charlie/chuck came from?
Chuck's jaw is a reproduction. The cosmetics came from a storage unit find in either Tennessee or Kentucky. There were two sets of bots and neither Chuck had a jaw. I was never able to figure out which stores the stuff came from. Chuck's mech is made up of parts of Helen and Munch from the show at the big store in San Jose.

Charlie has a known history. He came from the Redwood City, CA store. It was a big two-story building with the showroom on the bottom floor and the arcade up top. Sometime in the mid-to-late 80s the store was in the process of being sold to the owner of the Tully Road store when a kid took out a sprinkler head somewhere and tripped the fire suppression system. No one at the store knew how to turn the system off and by the time someone who did arrived the bottom floor was flooded under two feet of water. The owners didn't want to spend the money to reopen, so the store closed and everything went to public auction. The guy who sold the show's dad was a wealthy and eclectic collector and attended said auction. He bought everything he could on a whim. In 2007 he passed away and the son inherited the property and slowly started selling off the stuff.
So, who ended up with the bots from the Redwood City store?
All the bots besides Chuck E. were sold to Smitty's Super Service to be restored.
That's right, I'm sorry. I was thinking that they ended up with CaptSlappy since 2007 was the year which he began restoration on his Balcony show.
Well, except for Jasper and the Warbleettes. No one knows what happened to them.
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BigCheesefan134
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A Pizza-Timer
well hopefully they ended up with somebody and what happend to redwood city's warblettes and jasper?
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